In the field of motor manufacturing, the selection and pretreatment of raw materials are the basis for ensuring product quality. Shengzhou Tianyi Motor always adheres to high standards in the selection of raw materials, giving priority to high-quality silicon steel sheets and electrolytic copper. The characteristics of these materials make them the core of motor manufacturing. Silicon steel sheets not only have low loss and high magnetic conductivity, which can effectively improve the working efficiency of the motor, but also electrolytic copper ensures the stability and reliability of the motor during operation with its excellent conductivity and mechanical strength. Before entering the production line, all raw materials must undergo strict inspection and pretreatment to ensure that they meet production standards and lay a solid foundation for the subsequent manufacturing process.
In the manufacturing process of the core components of the motor, the stator and rotor, Shengzhou Tianyi uses advanced technology and processes. In the production process of the stator, the application of laser cutting and stamping technology ensures the excellent performance of the stator core in terms of precision and consistency. Then, through the high-precision winding process, the electrolytic copper coil is accurately wound on the stator core to form the stator winding. The manufacture of the rotor involves multiple links, including casting, machining and magnet assembly. Shengzhou Tianyi uses efficient casting technology to ensure the strength and durability of the rotor core, and uses precision machining technology to ensure the dimensional accuracy of each rotor component. The magnets on the rotor are made of high-performance permanent magnet materials and are precisely assembled to ensure their stability and efficiency during motor operation.
After the stator and rotor are manufactured, the motor assembly and commissioning process begins. Shengzhou Tianyi uses modern automated assembly lines to ensure accuracy and efficiency during motor assembly. During the assembly process, the coordination and fixation of the stator and rotor are crucial to form the core structure of the motor. In addition, the motor must be equipped with auxiliary components such as bearings and fan blades to ensure heat dissipation and stability during operation. After assembly, the motor will undergo rigorous commissioning and testing, including multiple tests such as electrical performance, mechanical performance and noise, to ensure that its performance fully meets the design requirements.
Quality control and testing are indispensable throughout the motor manufacturing process. Shengzhou Tianyi has established a complete quality management system, and every link from raw material procurement to finished product delivery is strictly inspected and tested. To ensure the stability and reliability of motor performance, the company is equipped with advanced testing equipment, such as electrical performance testers, noise testers and vibration testers. During the quality inspection process, if unqualified products are found, they will be immediately reworked or scrapped to ensure that each product meets strict quality standards.
